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Judgement Day in the Bindery?

  
  
  
The package on my desk was odd in that there was no letter enclosed, just the word "really?" scrawled on the envelope in which our catalog had been book coverreturned. The headline "Your books ARE judged by their covers!" was circled on our cover. (photo at left)

I'm well aware that a catalog mailing might be ignored or put on the shelf by most people. But re-packaged and shipped back? That took some effort, so of course I was curious. The reason for the return was immediately self-evident. The cover didn't line up to the head when stitched, resulting in copy trimmed off at the bottom and a short cover at the top.

Let's just say that in a catalog titled "Bindery Success™" this could be a credibility killer! Did the stitching glitch have anything whatsoever to do with our tools? No. Not a thing. The circled headline referred to the page about creasing tools for saddle stitching and perfect binding machines. Did we lose a chance at a new customer? Probably, but can you blame them? You never get a second chance to make a first impression, or as Cervantes said in his novel Don Quixote, "By a small sample we may judge of the whole piece."  We had been judged and found guilty!

It's inevitable. When you put yourself 'out there' you'll take a few hits now and then, no matter how hard you try to cover all the details. We use the name Bindery Success™ on our catalog because it perfectly reflects our mission at Technifold USA. It neatly sums up what we're all about and we believe in it with all our hearts.

Yet every mistake is an opportunity to learn something, and this one had me wondering about a few things. First, it proved my point perfectly...every book (and I mean EVERY single book) is indeed judged by its cover. So pay attention to your covers, in both printing and binding!

Secondly, was it really a mistake? Or should it be considered fallout from an acceptable level of defects? If it is a mistake, then whose mistake was it? Was it mine because I didn't ask for a comprehensive inspection that would insure zero defects in the catalogs? Was it mine because I didn't do an inspection myself? Should I even have to do an inspection? Was it the printers because they let at least one bad book go out the door? We use a couple of print vendors who have done great work for us for a lot of years. Would I really dare to complain about one bad book (that I know of) out of the thousands printed?

Maybe I sound like Andy Rooney with all these questions, yet it's never a good idea to ignore a mistake in business, no matter whose fault it is. As Confucius said, "To make a mistake and not correct it--that, indeed, is a mistake." Rather than fix the blame, we prefer to fix the problem when we encounter one.

What have I learned? Next printing I'll ask for a closer inspection, probably with a re-telling of this story to illustrate my reasons for doing so. It also confirmed that I should continue to take risks and put us 'out there' on the line. As Nobel Prize-winning physicist Frank Wilczek said, "If you don't make mistakes, you're not working on hard enough problems. And that's a big mistake."

Finally, thank you to the gal that took the time to send this back to us...we appreciate your time and effort! As always, we welcome your comments and experiences with mistakes below.





Comments

Under normal circumstances, it seems everything was done according to Hoyle.  
 
However, whenever I say up front "I ain't bluffin'", I had better be willing to put up or shut up. 
 
Whenever perfection is mentioned as an attribute in a headline or title, special inspection should be instituted. And charged for. 
 
(Headlines like "We garantee no errors" should never be allowed to sneak out the door, just like bad bindery work on your catalog.) 
 
On the other hand, it is no call for increased vigilance on other work that doesn't scream "call my bluff." 
 
To every thing there is a season...
Posted @ Friday, October 21, 2011 1:15 PM by David Cowell
Bindery Success is a trade magazine and that leads me to believe that this was returned to you by someone in the trade. I too have been in this trade for over 30 years, the last 15 as a bindery manager. I have the privilege of working with a crew of top notch operators and even with their vast knowledge and experience every now and then one bad book slips through. We will never rest on our laurels but will always choose to support this trade and its people.
Posted @ Friday, October 21, 2011 2:56 PM by Bill Terry
We have 4 owners and one works in each of our main departments. We inspect EVERY job during production AND before it ships. 
 
Why? 
 
Because a few years back we shipped a client's newspaper with the front page headline "City council concerned over lack of pubic input." (Thank God for "Client supplied errors"....) 
 
Our operators are also on standing orders to reject anything they wouldn't pay for if it was their own product.
Posted @ Friday, October 21, 2011 4:09 PM by Kent Raistrick
Thank You Andre 
 
Your voice: "the buck stops here" is refreshing. 
 
Saddlebinders, for years have had "oblique sheet detectors". A detection device that inspects the books before they are stitched to make sure the books are jogged properly to the head and all signatures are riding correctly on the saddle as they stream in production. 
 
I recommend the device. 
 
 
 
Respectfully, 
 
Jim Lund / Lund Bindery Consultants 
 
 
 
Posted @ Monday, October 24, 2011 9:43 AM by Jim Lund / Lund Bindery Consultants
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